Services
Turnkey Battery Pack Assembly
- Micro Spot Welding
- Custom Nickel Tabs Fabrication
- In-House Mechanical Design
- Installation Services
- Battery Pack Management
- In-House Molding
- Potting and Over-Molding Services
Ensuring Sealed Requirements Are Met In-House.
Built-for-Purpose Batteries
Spot-welded batteries
Our spot-welded battery packs are engineered for maximum durability and performance in rugged environments. Using a precision-controlled electrical current, we fuse nickel strips to the battery terminals, ensuring low resistance and superior mechanical stability. This method eliminates excessive heat exposure—unlike soldering—preserving cell integrity and extending the life of the pack. Ideal for mission-critical applications, Pack+Power’s spot-welded solutions deliver the strength and reliability your system demands.
Battery Assemblies
Pack+Power’s custom battery assemblies are built to deliver reliable power in demanding applications such as power tools, electric vehicles, and robotics. Each assembly uses precision spot welding to create strong electrical and mechanical connections between cells, ensuring consistent performance and long-term durability. Industrial-grade shrink wrap provides insulation and protection from environmental stressors, making these assemblies ideal for rugged and high-performance systems.
Ruggedized
Pack+Power’s ruggedized battery packs are engineered to perform in the harshest environments. Built to be shockproof, waterproof, and dustproof, these packs are ideal for military operations, industrial sensors, emergency systems, and outdoor applications. Each unit features reinforced casings and high-capacity cells to ensure consistent, reliable power. For extreme conditions, our rugged batteries can be potted or overmolded for maximum protection against vibration, moisture, and impact—delivering power when failure is not an option.
Battery Ruggedization
Ensure mission-critical performance with Pack+Power’s ruggedized battery packs. We engineer custom battery solutions to meet IP69 and military-grade standards, providing unmatched resistance to dust, water, and extreme temperatures. Trusted by defense, aerospace, and industrial leaders, our durable power systems are built to perform in the harshest environments—because in critical operations, reliability isn’t optional.
Up to IP69 Rating
